DIGITIZING PROCESS

 
  • BUILD

    We manually digitize our designs. Because we don't use automated software. Instead we control the design process from start to finish. So first we build the design structure. That entails placing the points to create the actual stitch blocks. Since every design is made up of a series of stitch blocks.
  • ORDER

    Next we order the blocks. Proper stitch and color order are very important. Because an experienced digitizer can use stitch order to balance the fabric stress. In contrast, auto digitized designs often cause wrinkles and puckering. But a well made design will lay flat.
  • CONTROL

    After that we manually control the stitch settings. Likewise for each individual block. For instance , base layers of fill stitch need different underlay than top layers. While some fonts will need extra width or density. Maybe others will need sharp corners. Therefore we check all the adjustments.
  • OPTIMIZE

    Next we optimize the design as a whole. For example, we adjust stitch angles of neighboring blocks to compliment each other. Also we test for overlapping lock stitches. And we realign exit points to avoid jump stitches. Likewise we connect consecutive blocks by hidden running stitch. And we e-stitch the design, over and over again, to perfect the registration.
  • STITCH

    Finally , we are ready to stitch the design at machine. Machine stitching proves the overall compensation effects of the combined stitch blocks. This will vary from machine to machine. And from fabric to fabric. We test for a median value using a woven polyester.
  • RESIZE

    Once the design is perfected, we procede to make the various sizes. Most importantly here, we control and optimize anew for each design size. Because optimal settings vary considerably across the sizes. It is this fine attention to detail which guarantees good results in all cases.

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